Dimensions

In the homogenization and emulsification processes for cosmetics, pharmaceuticals, and food/beverage products, achieving uniform particle distribution and ultra-stable homogenization has been a core focus of our research. The RTC-Emul module utilizes vacuum degassing, high-efficiency shear homogenization, and precise temperature control technologies to enable thorough mixing of oil and water phases, forming emulsions or cream-based products with monodisperse particle size and superior stability.

The system supports fully enclosed production from pre-mixing, homogenization, degassing, to filling, complying with GMP, ISO 22716, and FDA 21 CFR Part 211 regulations. It is specifically designed for manufacturing sterile formulations and products containing high-potency active ingredients.

Daily chemical
Cream, lotion, sunscreen, etc

Pharmaceutical
External ointment, nano emulsion, soft capsule

Personal care
Shampoo, serum, body wash, etc

Fine chemicals
Special lubricants, electronic coating materials, etc

RTC-Emul
Intelligent Vacuum Emulsification System

Multi-mode Stirring Assemblies

Screw Single Agitator

Single Agitator with Screw Belt + Center Populsion

Outer Frame Type Blade Internal Pmpulsion Type Double Agitator

Framed Screw Belt With lntemal Prompulsion Type Double Agitator

Various high shear homogenization

Internal Circulation Homogenizer

External Circulation Homogenizer

Magnetically controlled internal and external circulation homogenizing head


Cleaning system
The equipment has on-line cleaning, self cleaning and in situ cleaning process, which is efficient. thorough, energy saving and no dead angle.

High pressure jet system
Saving.environmental protection, the tank and the outside part of the pipe can be cleaned at the same time with high controlling capacity.

CIP inline cleaning
High speed spray ball
·More obvious advantages in energy consumption and cleaning efficiency
·Cleaning coverage is up to 99%
·The water consumption is nearly 60% less than that of the spray ball.


Control system
Control and visualization
·Rapid production configuration
·Clear process display interface
·Accurate control
·Real-time online data of pressure, temperature, weight, speed, valve, flow and monitoring alarm


Precision Temperature Management
A jacketed emulsifier is used to combine PID precise temperature control (±0.5℃) to achieve rapid cooling through the hot and cold media circulation system.