Dimensions

Modular Solution
Core Value
Flexible Adaptation & Customizable Combinations

Intelligent Collaboration & Seamless Integration

Efficient Upgrades & Incremental Innovation

Controlled Risk & Independent Validation


Liquid Batching Process Module

Industry Applications
·Pharmaceutical Engineering: Large-volume IV solution preparation, oral liquid formulation, vaccine adjuvant homogenization, cell culture media preparation, fermentation broth feeding, protein purification buffer preparation, etc.
·Fine Chemicals: Paint dispersion, adhesive synthesis, reaction mixture adjustment, chemical product manufacturing, etc.
·Food & Beverage:Additive dispensing systems, liquid batching systems.
·New Energy & Electronics/Semiconductors:Lithium battery electrolyte precision formulation, fuel cell catalyst slurry homogenization, semiconductor photoresist dilution and volume calibration, wafer cleaning solution online mixing systems.

Vacuum feeding system
Raw Material Storage & Transfer Module
Mixing & Reaction Vessel
Automation Control System
·PLC/HMI interface with preloaded standardized process recipes.
·OPC-UA/Modbus protocol support for seamless integration with MES/ERP systems.
Auxiliary Systems
·Vacuum feeding system    
·CIP
·Temperature control modules (TCU)
·Waste liquid/gas recovery and treatment systems
Weighing & Batching Module

Key Process Control Points
·Precise Weighing & Dispensing: Employing high-accuracy load cells with loss-in-weight/gain-in-weight technology. Features independent weighing modules, sealed feeding ports, and dust collection systems.
·Dynamic Mixing & Homogenization: Multi-stage agitation adapts to liquids of varying viscosities. Real-time monitoring of conductivity and other parameters. Laminar/turbulent flow switching prevents bubble formation.
·Temperature Control & Monitoring: PID-controlled temperature regulation via jacketed vessels. In-line monitoring of temperature and critical parameters.
·Cleaning & Sterilization: Full CIP (Clean-in-Place)/SIP (Steam-in-Place) capabilities for pipelines and vessels. 316L stainless steel construction.
·Data Management: SCADA system records batch data with support for electronic signatures & audit trails.


Error-Proof Ingredient Management System
Core Advantages
·Comprehensive error-proofing to prevent waste at source.
·Precision ingredient dispensing with auto-calibration.
·Granular inventory and cost control.
·End-to-end data traceability.
·Paperless operation with automatic electronic recording.
·Flexible deployment via mobile weighing carts & fixed stations.
·Remote monitoring support.
·High scalability.

CIP/SIP Process Module
Key Process Control Points
Precision Cleaning Control
◆Multi-stage programs:
·Pre-rinse → alkaline wash → acid wash → final rinse
·Customizable sequence switching
◆Critical parameter monitoring:
·Temperature
·Turbulent flow
·Concentration

Sterilization Efficacy Assurance
◆Pure steam sterilization (SIP)
·Temperature-pressure-time validation
·Biological indicator testing
·Overheated water sterilization

Cleaning Media Management
◆Smart dosing
·Closed-loop control of concentrations
◆Recycling
·Reuse filtered solutions (pharma) or neutralize discharge (food)


Data Integrity & Traceability
◆21 CFR Part 11-compliant electronic records
·Automated cleaning/sterilization reports.
·Generate audit-ready batch reports with a single click. 
◆Audit trails
·Logs for parameter adjustments, operator privilege changes, and system alarms.


Components
Include heating and cooling devices, circulating pumps, PLC control systems, and pipeline valves, filters, etc.The system precisely calculates the heating or cooling capacity through the PID algorithm and outputs signals to control the heater and cooling device to achieve precise temperature control.

Customization Services
Optional explosion-proof certification (e.g., Ex d IIB T4 Gb), stainless steel fluid path, various heat transfer media, mobile caster design, and external cooling systems to suit clean, corrosive, and explosive environments.

Key Advantages

·High temperature control accuracy (±0.1℃ ~ ±0.5℃), ensuring product quality
·Broad temperature range (-80℃ ~ +300℃+), meeting diverse needs with one unit
·Fully enclosed circulation design, reducing media oxidation and improving safety and energy efficiency
·Automated operation minimizes manual intervention and protects reaction equipment from thermal stress impact