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RTC-Batch Liquid Batching Process Module

RTC-Batch Liquid Batching Process Module

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Overview

Vacuum feeding system
Raw Material Storage & Transfer Module
Mixing & Reaction Vessel
Automation Control System
·PLC/HMI interface with preloaded standardized process recipes.
·OPC-UA/Modbus protocol support for seamless integration with MES/ERP systems.
Auxiliary Systems
·Vacuum feeding system
·CIP
·Temperature control modules (TCU)
·Waste liquid/gas recovery and treatment systems
Weighing & Batching Module

Key Process Control Points
·Precise Weighing & Dispensing: Employing high-accuracy load cells with loss-in-weight/gain-in-weight technology. Features independent weighing modules, sealed feeding ports, and dust collection systems.
·Dynamic Mixing & Homogenization: Multi-stage agitation adapts to liquids of varying viscosities. Real-time monitoring of conductivity and other parameters. Laminar/turbulent flow switching prevents bubble formation.
·Temperature Control & Monitoring: PID-controlled temperature regulation via jacketed vessels. In-line monitoring of temperature and critical parameters.
·Cleaning & Sterilization: Full CIP (Clean-in-Place)/SIP (Steam-in-Place) capabilities for pipelines and vessels. 316L stainless steel construction.
·Data Management: SCADA system records batch data with support for electronic signatures & audit trails.
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